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Multi-purpose crane for electrolytic aluminum

The multi-purpose crane for electrolytic aluminum is a key process equipment for large-scale prebaked anode electrolytic aluminum production, designed to operate in special environments featuring high temperature, high current, strong magnetic fields, heavy dust, and hydrogen fluoride (HF) gas.
Specifications
  • Lifting capacity: 20~40t
  • Span: 22.5~34.5m
  • Crane travel speed: 2~60m/min
  • Tool trolley travel speed: 2~30m/min
Introduction

Weihua’s multi-purpose crane for electrolytic aluminum is a specialized lifting equipment designed for the unique working conditions of non-ferrous metal smelting workshops, such as those for electrolytic aluminum. Its core tasks are to safely and efficiently perform the installation and maintenance of aluminum reduction cells, as well as the precise handling of materials. The design of this type of crane strictly considers the high temperatures, high levels of metallic dust, and the presence of direct current in the electrolytic cell environment to ensure the safety of both equipment and personnel.

The multi-purpose crane for electrolytic aluminum is composed of a crane travel mechanism, bridge, tool trolley, aluminum tapping trolley, hydraulic and pneumatic system, and electrical control system. Its core is the tool trolley, which consists of a trolley travel mechanism, trolley frame, tool slewing mechanism, crust breaker mechanism, anode changing mechanism, slag raking mechanism, material feeding mechanism, and operator’s cab slewing mechanism. The entire crane uses frequency conversion plus PLC control. Operation is via an operator’s cab or a remote controller; the two operation modes can work together or be controlled independently. This equipment series is widely used in the electrolytic aluminum industry and is highly appreciated by users.

Advantages & Features

Extreme Safety & Reliability
Dual braking system + Multiple insulation protection + Intelligent monitoring and early warning. Prevents major accidents and enables pre-warning.
Intelligent Precision & Efficiency
High-speed, high-precision control system + Intelligent anti-sway technology (sway suppression >95%) + AICrane system and intelligent identification. Achieves millimeter-level precision at high speeds, supporting unmanned operation.
Robust Durability & Green Economy
‘New Chinese Style’ lightweight design (reduces deadweight and wheel load) + Energy-saving technology + Full lifecycle intelligent management. Reduces overall costs and extends equipment life.

Applications

The multi-purpose crane for electrolytic aluminum primarily serves the following fields:

Application FieldSpecific Application Scenarios
Non-Ferrous Metal Electrolytic SmeltingCore application in electrolytic aluminum workshops; also suitable for the smelting production processes of metals such as electrolytic magnesium, lead, and zinc.
Electrolytic Aluminum Industry ChainCovers the entire process from cell installation (e.g., Weihua’s project exporting超大容量 cells to Indonesia), daily aluminum tapping, anode changing, to the handling and storage of finished aluminum ingots/coils.
High-End Manufacturing & Major ProjectsIts high precision and intelligent features also enable it to meet the精密 lifting needs of high-tech fields such as aerospace and new energy (e.g., material handling in new energy vehicle factories).
Overseas Large-Scale ProjectsSuccessfully exported to countries like Indonesia and other “Belt and Road” nations, supporting major local electrolytic aluminum industry upgrade projects, demonstrating international competitiveness.
Brand Advantages
Strong capabilities
A leading enterprise in China's crane industry, with an annual production capacity exceeding 100,000 sets of lifting equipment. Its smart factory ranks among the industry's top in scale and production capacity. In 2023, order volume surpassed 4 billion yuan, with its market coverage and delivery capabilities widely recognized.
Rich experience
With over six decades of deep expertise in the lifting equipment sector, our service network spans more than 170 countries worldwide. Having completed over 500,000 projects across diverse complex industrial scenarios, we have accumulated extensive application experience and solutions.
Qualifications and Honors
The company operates a National-level Enterprise Technology Center and holds over 1,800 authorized patents. It has received 135 provincial-level and higher science and technology awards, led or participated in the formulation of multiple international/national standards, and earned certifications including the National Manufacturing Single Champion title.
Quality Assurance
Strictly implementing the ISO international quality system, with automation rates exceeding 95% in critical processes. Pioneering the “New Chinese-style” structural optimization technology, significantly reducing equipment weight and energy consumption. Rigorous quality control throughout the entire production process ensures safety and reliability.
Technological Innovation
Annual R&D investment accounts for 4%-6% of revenue, with an academician-led technical team of over 1,200 members. Breakthroughs in key bottlenecks such as millimeter-level anti-sway technology (≤2mm) continuously drive the iteration of intelligent, lightweight, and low-carbon technologies.
After-sales Service
With over 300 service centers worldwide, we guarantee 24-hour rapid response. Equipped with the “Crane Butler” intelligent operation and maintenance system, we provide remote diagnostics and preventive maintenance, ensuring full lifecycle service support for your operations.
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Online Message
Please describe your requirements in the following areas:
  • What type of crane product do you need?
  • What is the maximum lifting capacity (tons) required for your project?
  • Can you specify the required lifting height (in meters)?
  • Can you provide detailed information about the work environment, such as ground conditions, space constraints, and any obstacles?
  • What is the expected frequency of use and project duration?
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