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Dam crest gantry crane

A dam crest gantry crane is a special type of crane specifically designed for large-scale hydroelectric projects. It is typically installed on the crest of a dam and is used for opening and closing gates, as well as for installing and maintaining large equipment such as hydro-turbine generator units.
Specifications
  • Lifting capacity: 400t
  • Span: 18m
  • Working class: A4
  • Lifting height: 18m
Introduction

Dam crest gantry cranes are gantry cranes installed on the crest of dams in hydropower stations. They are mostly bidirectional or unidirectional mobile gantry cranes, composed of a main hoisting trolley, a slewing hoisting mechanism, a crane travel mechanism, a gantry structure, an operator’s cab, various electrical equipment, and protective devices. They are used for opening and closing intake maintenance gates, flood protection gates at the head of ship locks, lifting large turbine components, installing and maintaining ship lock sluicing gate working gates and their fixed hoists, and transporting related gates to the gate maintenance room for repair and storage; the slewing crane is used for lifting small equipment on the dam crest, etc.

As a leading enterprise in the domestic heavy lifting equipment industry, Weihua Group possesses strong customization capabilities. Its dam crest gantry cranes are renowned for high reliability, large lifting capacity, and high lifting height, meeting the complex and stringent working condition requirements of hydropower projects.

Rated Lifting Capacity5~500 tons
Span8~60 meters
Main Lifting Height6~12 meters
Auxiliary Lifting Height6~12 meters
Working ClassA3-A7
Main Lifting Speed4 m/min
Total Weight63.2~195t
Power SupplyThree-phase AC 50Hz 380V

Advantages & Features

Excellent Load Capacity & Ultra-High Lifting Capability
Specifically designed for lifting giant gates and turbine runners, featuring ultra-large lifting capacity. To meet the requirements of high-dam projects, it can provide ultra-high lifting heights (e.g., 400-meter class), which is unmatched by普通 gantry cranes.
Extreme Reliability and Stability
Adhering to the primary requirement of safety in hydropower projects, rigorous standards are applied from structural design (e.g., verification using finite element analysis) to material selection for key components, ensuring long-term stable operation in harsh environments like high humidity and wind.
Advanced Intelligent Control and Safety Systems
May be equipped with a crane safety management monitoring system, enabling real-time monitoring of operating status, fault预警, and full lifecycle management. Utilizes frequency conversion + PLC control for extremely smooth lifting and operation with minimal impact.
Strong Customization and Engineering Adaptability
As a non-standard product, Weihua can tailor it according to the specific dam’s span, gauge, headroom, and lifting capacity requirements, seamlessly integrating into the overall layout of the hydropower project.

Structural Composition

A typical dam crest gantry crane mainly consists of the following major systems:

ComponentFunction and Feature Description
Metal StructureIncludes the main girder, legs (rigid leg and flexible leg), and crane traveling bogies. The main girder structure must bear the full lifting load and is designed for robustness.
Hoisting MechanismThe core working mechanism, typically using a double-drum or multi-drum system equipped with high-power motors and powerful brakes, achieving stable lifting of heavy loads. For ultra-high dams, the lifting height can reach over 400 meters.
Crane Travel MechanismDrives the entire crane to move along the tracks on the dam crest. To adapt to the dam crest environment and ensure stability, it may adopt a multi-wheel bogie and balance beam structure.
Trolley Travel MechanismDrives the lifting trolley to move transversely on the main girder rails, precisely positioning the lifting point.
Electrical Control SystemModern dam crest gantry cranes mostly use variable frequency speed regulation and PLC (Programmable Logic Controller) control, enabling smooth operation and automated functions.
Safety and Auxiliary DevicesIncludes overload limiters, height limiters, anti-wind and anti-skid devices, operator’s cab, etc., ensuring safe operation under various weather and working conditions.

Applications

The application of Weihua dam crest gantry cranes is highly focused and specialized:

  • Core Application Field: Large-scale Water Conservancy and Hydropower Hub Projects. Primarily used for installing, maintaining, and operating gates on hydroelectric dam crests, as well as for lifting and maintaining core equipment such as hydro-turbine generator units and transformers.
  • Extended Application Fields: Other Major Infrastructure. Similar ultra-large tonnage, high-precision gantry crane technology is also applied in offshore wind power equipment lifting (e.g., Weihua’s 3000-ton gantry crane), large-scale bridge construction, port docks, and heavy equipment manufacturing, situations requiring precise handling of ultra-heavy and oversized components.
Brand Advantages
Strong capabilities
A leading enterprise in China's crane industry, with an annual production capacity exceeding 100,000 sets of lifting equipment. Its smart factory ranks among the industry's top in scale and production capacity. In 2023, order volume surpassed 4 billion yuan, with its market coverage and delivery capabilities widely recognized.
Rich experience
With over six decades of deep expertise in the lifting equipment sector, our service network spans more than 170 countries worldwide. Having completed over 500,000 projects across diverse complex industrial scenarios, we have accumulated extensive application experience and solutions.
Qualifications and Honors
The company operates a National-level Enterprise Technology Center and holds over 1,800 authorized patents. It has received 135 provincial-level and higher science and technology awards, led or participated in the formulation of multiple international/national standards, and earned certifications including the National Manufacturing Single Champion title.
Quality Assurance
Strictly implementing the ISO international quality system, with automation rates exceeding 95% in critical processes. Pioneering the “New Chinese-style” structural optimization technology, significantly reducing equipment weight and energy consumption. Rigorous quality control throughout the entire production process ensures safety and reliability.
Technological Innovation
Annual R&D investment accounts for 4%-6% of revenue, with an academician-led technical team of over 1,200 members. Breakthroughs in key bottlenecks such as millimeter-level anti-sway technology (≤2mm) continuously drive the iteration of intelligent, lightweight, and low-carbon technologies.
After-sales Service
With over 300 service centers worldwide, we guarantee 24-hour rapid response. Equipped with the “Crane Butler” intelligent operation and maintenance system, we provide remote diagnostics and preventive maintenance, ensuring full lifecycle service support for your operations.
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  • Can you provide detailed information about the work environment, such as ground conditions, space constraints, and any obstacles?
  • What is the expected frequency of use and project duration?
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